An edging machine is an indispensable accessory for industrial sewing machines, which allows you to quickly and accurately process the edges of fabric. However, its installation requires precision and understanding of the equipment design. Incorrect installation can lead to stitch defects, needle breakage, or even failure of the machine itself. In this article we will analyze the entire process - from choosing the appropriate model to the final setup, and also consider common mistakes and ways to avoid them.
Many craftsmen encounter difficulties when installing the edging for the first time, especially when it comes to industrial machines with high sewing speeds. The fact is that such devices often have unique fastenings and require individual adjustment. For example, Juki DDL-8700 or Brother DB2-B735 have different foot fixation mechanisms, which affects the installation method. If you are working with dense materials (leather, jeans, tarpaulin), it is important to take this into account - not every edging machine can handle such a load.
Before you begin installation, please ensure that your machine is compatible with the edging model you select. Some manufacturers (for example, Pfaff or Singer) produce universal adapters, but in most cases you will have to select an accessory for a specific brand. Also check if your machine supports bottom conveyor - this is critical for uniform feeding of fabric when edging.
1. Selection of edging: what parameters to consider
The first step is to select a frame that will match the technical specifications of your car. Main criteria:
- π§ Mounting type. Most industrial machines use
low-shank(low shank) orhigh-shank(high shank). Check this parameter in the instructions for your model. For example, Juki DDL-5550N requireslow-shank, and Consew 206RB βhigh-shank. - π§΅ Stitch width. There are edgings for narrow (3β5 mm) and wide (up to 12 mm) edging. For jeans or leather goods, wide models are usually chosen.
- π Presser foot pressure adjustment. If you are working with thin fabrics (silk, chiffon), look for models with a spring mechanism that reduces pressure.
- π οΈ Material of manufacture. Aluminum claws are lighter but less durable than steel claws. For intensive work, it is better to choose a metal edging.
Pay special attention needle compatibility. Some edgers require the use of special needles (e.g. DPx5 or DPx17 for dense materials). If the needle is too fine, it may break as it passes through multiple layers of edging fabric.
Also check if the edging supports automatic thread trimming. This feature is useful in mass production as it saves time on manual trimming.
β οΈ Attention: Some cheap edgings (especially those made in China) may have play in the fastening, which leads to shifting of the stitching. Read reviews or test on a fabric sample before purchasing.
2. Preparing an industrial machine for installation
Before installing the edging, it is necessary to prepare the sewing machine. First disconnect it from the network - this will prevent accidental startup during operation. Then follow these steps:
- π Remove the standard foot by loosening the fastening screw (usually located at the back or top of the foot holder).
- π§Ή Clean the area around the needle and conveyor from dust and threads. Use a small brush or compressed air.
- π Check the condition of the needle - it should be sharp and without burrs. If necessary, replace it with a new one (recommended size -
90/14for medium fabrics). - βοΈ Make sure the conveyor (rail) moves smoothly. If there are gaps or play, adjust the mechanism according to the instructions for the machine.
If your machine is equipped automatic thread cutter, temporarily disable it or switch it to manual mode. The edger may interfere with the operation of this mechanism, which will lead to thread breakage.
For machines with electronically controlled (for example, Brother PQ1500SL) you may need to reset the stitch settings to default. This is because edging often requires a straight stitch without a zigzag.
Turn off the power|Remove the standard foot|Clean the work area|Check the needle|Adjust the feed|Disable the thread cutter (if equipped)-->
3. Step-by-step installation of the edging
Now let's move on to the installation process itself. It is important to follow the instructions, as incorrect installation may damage the machine mechanism.
Step 1: Attaching the Edging
Install the edging onto the foot holder, aligning the holes for the screw. Tighten the fastener gradually, without applying excessive force. A fixation that is too tight can deform the plastic parts, while a loose fixation will lead to vibrations during sewing.
Step 2: Height Adjustment
The edger should be at a distance 1β2 mm from the needle plate. If the gap is too large, the fabric will slip; if itβs too small, the stitching will turn out uneven. Use the screw on the back of the presser foot to make adjustments.
Step 3: Setting up the Guides
Many edgers have side guides that help feed fabric evenly. Adjust them so that the edge of the material fits snugly against the fence but does not catch on it.
Step 4: Checking the needle stroke
Turn the machine's handwheel by hand to make sure the needle fits freely through the hole in the frame. If there is resistance, loosen the mount and repeat the adjustment.
β οΈ Attention: On machines with upper conveyor (for example, Juki MO-654DE) Additional adjustment of the top rail pressure may be necessary to avoid fabric movement.
| Installation problem | Possible reason | Solution |
|---|---|---|
| The edger is unsteady | Loose or worn shank | Tighten the screw or replace the adapter |
| The needle hits the foot | Incorrect height or offset | Adjust the position of the edging |
| Fabric does not advance | Too much presser foot pressure | Loosen the spring or check the conveyor |
| Uneven stitching | Mismatch between the needle and the hole in the foot | Find the right needle size |
4. Setting up the edging for different types of fabrics
After installation, you need to configure the edging for a specific material. There are no universal parameters - each type of fabric requires an individual approach.
For thin fabrics (silk, chiffon, knitwear):
- π§΅ Use a thin needle (
70/10or80/12). - π§ Reduce presser foot pressure to avoid stretching the material.
- β‘ Reduce sewing speed to
1000β1500 sti/min.
For thick fabrics (jeans, leather, tarpaulin):
- π§΅ Take a needle
100/16or110/18with a reinforced edge. - π§ Increase presser foot pressure for better grip.
- β‘ Use a special thread (for example, GΓΌtermann Mara 70 for skin).
If you are working with elastic materials (stretch, neoprene), recommended use differential conveyor (if your car has one). This will help avoid wavy edges.
Before starting to work on new fabric, make a test stitch on a scrap piece. This will help you choose the optimal thread tension and presser foot pressure.
5. Testing and Troubleshooting
After setting, be sure to test the edging on a fabric sample. Please note the following points:
- π Stitch evenness. If the stitches are uneven, check the tension of the upper and bobbin threads.
- π Edge width. It should be the same along the entire length. If the edge moves away, adjust the guides.
- π§΅ Stitching quality. The thread should not loop or break. If necessary, replace the threads with stronger ones.
Typical problems and their solutions:
- π΄ The thread breaks β Check whether the needle is dull or the hook cover is clogged.
- π΄ Fabric shifts β Increase the presser foot pressure or use a special pad (eg Teflon).
- π΄ Stitch skips stitches β The needle or thread size may be incorrect.
If the problem persists, try reinstall the edging or refer to the manufacturer's instructions. Some models (eg Janome HD3000) have configuration features that are not obvious at first glance.
What should I do if the edging scratches the fabric?
This may be due to burrs on the presser foot or too much pressure. Sand the metal parts with fine sandpaper (1000 grit) and lubricate with silicone grease. If the problem persists, replace the presser foot with a new one.
6. Caring for the edging: how to extend its service life
Proper care of the edging will avoid breakdowns and ensure stable operation. Basic recommendations:
- π§Ή Cleaning after every use. Remove threads and lint from under the presser foot using a brush or vacuum cleaner.
- π’οΈ Lubrication of moving parts. Once a month, apply a drop of machine oil to the screws and hinges.
- π§ Checking fasteners. Tighten the screws periodically as they may become loose due to vibration.
- π« Avoid overload. Do not use edging on materials thicker than recommended by the manufacturer.
If you are working with adhesive edging, regularly clean the foot from residual adhesive with a solvent (for example, white spirit). Otherwise, the glue may harden and damage the mechanism.
Edgers for industrial machines are not designed to work with abrasive materials (for example, rough burlap or fiberglass). This leads to accelerated wear of the guides and requires frequent replacement of parts.
7. Alternative methods of edging without a special foot
If you do not have the opportunity to purchase an edging, you can use alternative methods:
- π§ Hand zigzag edging. Suitable for thin fabrics, but requires a lot of time.
- π§΅ Using the double needle foot. Allows you to create an imitation of edging, but less neatly.
- π Application of the guide ruler. You can attach a metal ruler parallel to the edge of the fabric and guide the stitch along it.
However, these methods will not replace a full-fledged edging machine, especially in mass production. They are only suitable for one-time work or repairs.
An industrial edger increases productivity by 3-5 times compared to manual methods, especially when working with dense materials.
FAQ: Frequently asked questions about installing edging
Is it possible to install a household edging machine on an industrial machine?
No, household edging units are not designed for high speeds and loads of industrial machines. They may break or damage the mechanism. Use only specialized models, e.g. Juki MO-644D or Consew 206RB-5.
Which edging is best for the skin?
For leather, Teflon-coated edgers with reinforced fastening are recommended, for example, Schmetz ELx705 or Organ 1HLx5. They reduce friction and prevent punctures of the material.
Why does the edging leave marks on the fabric?
This occurs due to too much pressure from the foot or burrs on its surface. Try loosening the spring or polishing the foot with fine sandpaper. Also check that the installation is not skewed.
Can I use a piping stitch to sew buttonholes?
No, for loops you need a special loop stitcher (for example, Juki MO-655). The edging will not provide the necessary density and neatness of the stitching.
How often do you need to change the needle when working with a edging machine?
When working intensively, it is recommended to change the needle every 8β10 hours (or after processing 50β60 meters thick fabric). A dull needle can break the thread or ruin the material.