Why does the ignition coil fail and when to check it?
The ignition coil is a high-voltage transformer that converts the low voltage of the on-board network (12V) into high-voltage pulses (up to 35,000V) necessary to ignite the air-fuel mixture. Its malfunction leads to misfires, loss of power and even complete engine stop. According to statistics, up to 30% of problems with starting a car in winter are associated with coils.
When should you sound the alarm? The first bells are "triple" engine (especially when cold), jerking during acceleration, check light coming on Check Engine with errors P0300-P0308 (misfire) or P0351-P0358 (coil circuit malfunction). On modern cars with individual coils (one per spark plug), the symptoms appear more clearly than on systems with a common coil and distributor.
The service life of the coil depends on operating conditions. On average it serves 100β150 thousand km, but on Volkswagen, Renault and Ford with turbo engines, the resource can be reduced to 60β80 thousand km due to increased thermal loads. If you notice at least one of the listed symptoms, do not delay diagnosis - ignoring the problem is fraught insulation breakdown, damage to the ECU or even a fire under the hood.
Visual inspection: what can be revealed without instruments
Start with an external inspection. Open the hood and find the coils (their location depends on the car model: on VAZ they are usually hidden under a decorative cover, on Toyota Corolla - open on the valve cover, and on BMW N43/N54 - built into spark plug wells). Look for the following defects:
- π₯ Scorched or melted areas on the case - a sign of an internal short circuit or breakdown.
- π§ Traces of oil or antifreeze - liquids destroy the insulation of the windings, which leads to interturn short circuits.
- π³οΈ Cracks in the rubber cap - through them moisture gets inside, causing corrosion of the contacts.
- π Oxidation or rust on the connectors increases the resistance of the circuit, which leads to a weak spark.
Pay special attention high voltage wires (if you have them on your system). Check their rigidity - dry insulation often cracks when bent. On cars older than 2005 wires often cause false βsymptomsβ of a faulty coil.
β οΈ Attention: If there is a white coating (solvate deposits) on the coil, this is a sign of a high voltage breakdown on the housing. Such a part needs to be replaced urgently - it can damage the ECU!
Checking the coil with a multimeter: step-by-step instructions
A multimeter is the most reliable diagnostic method. You will need a device with a resistance measurement function (ohmmeter) and the ability to check the circuit for open circuit. Before you start disconnect the negative terminal of the battery and remove the coil from the engine (on some cars, for example Hyundai Solaris, to do this you only need to disconnect the connector and unscrew 1-2 bolts).
The coil has two windings:
- Primary β low voltage (resistance: 0.5β2.0 Ohm).
- Secondary - high voltage (resistance: 6β15 kOhm).
Connect the multimeter probes to the winding terminals and compare the readings with the reference values for your model (see table below). If the resistance tends to zero - short circuit, if to infinity - break.
| Car make | Engine model | Primary Winding (Ohm) | Secondary winding (kOhm) |
|---|---|---|---|
| VAZ | 2111, 21124 (8/16 valves) | 0.4β0.5 | 5.0β6.0 |
| Toyota | 1ZZ-FE, 3ZZ-FE | 0.7β0.9 | 9.0β11.0 |
| Renault | K4M (1.6 16V) | 0.8β1.0 | 8.0β10.0 |
| Ford | Duratec 1.6/2.0 | 0.6β0.8 | 7.5β9.5 |
| BMW | N43, N54 (turbo) | 0.3β0.5 | 12.0β15.0 |
For measurement accuracy check the coil at +20Β°C - winding resistance depends on heating. If the readings are outside the normal range even by 10β15%, the part must be replaced.
Disconnect battery|
Remove the coil from the engine|
Measure the resistance of the primary winding|
Measure the resistance of the secondary winding|
Compare with reference values-->
Spark test: "discarded spark plug wire" method
This method is suitable for older cars with common ignition coil (for example, VAZ 2106, GAZ 3110) or a system with a distributor. On modern machines with individual coils, the method is not used - there is a risk of damage to the ECU! You will need a working spark plug and insulated-handled pliers.
Algorithm of actions:
- Unscrew the spark plug from the cylinder block.
- Insert it into the tip of the high-voltage wire.
- Press the spark plug skirt firmly against a metal part of the engine (ground) using pliers.
- Have a helper crank the starter for 2-3 seconds.
There must be a spark bright blue and stable. A weak orange spark or its absence indicates a malfunction of the coil, spark plug or high-voltage wire. If there is no spark at all, check the ignition circuit fuse (usually F3 or F15 in the fuse box).
β οΈ Attention: Do not hold the candle in your hand while checking! The voltage on the electrodes reaches 25,000V - this is deadly. Use only insulated tools.
What to do if there is a spark, but the engine does not start?
If there is a spark, but the engine does not start, the problem may lie in:
1) Faulty spark plugs (oiled, worn, incorrect clearance).
2) Lack of fuel (check the pressure in the rail, the operation of the fuel pump).
3) Broken ignition timing (relevant for cars with a distributor).
4) Problems with sensors (DPKV, mass air flow sensor, lambda probe).
Oscilloscope diagnostics: a professional approach
An oscilloscope allows you to see waveform high voltage and identify hidden defects that a multimeter will not detect. This method is used in car repair shops, but only if you have an inexpensive USB oscilloscope (for example, Hantek 6022BE) you can check it yourself.
Connect the oscilloscope probe to the coil terminal (via a 1:100 voltage divider) and start the engine. You will see a voltage graph on the screen. Please note:
- π Pulse amplitude - must be stable (for a 12V system - ~20β30 kV).
- π Signal shape β no βdipsβ or nicks.
- β±οΈ Spark duration - at least 1.5 ms.
Typical faults on the oscillogram:
- π₯ Insulation breakdown - manifests itself as chaotic surges of voltage.
- π§² Interturn closure - reduction in pulse amplitude.
- π Winding break - no signal.
To analyze waveforms, use software like PicoScope or Oscilloscope Software. They have signal templates for popular car models, which simplifies diagnostics.
If you don't have an oscilloscope, but have a laptop, you can use your sound card as a simple oscilloscope. Programs VisualAnalyzer or Oscilloscope X convert the audio input into a signal graph. The accuracy is low, but it is enough for a rough estimate.
Check by switching coils between cylinders
This method helps to identify faulty individual coil on multi-cylinder engines (for example, VW 1.8 TSI, Kia Rio 1.6). The point is simple: if there is a misfire in one cylinder, and after moving the coil to another cylinder, the problem βtransfersβ there - the coil is to blame.
Step by step instructions:
- Read errors to the scanner (eg. ELM327) and remember the number of the skipped cylinder (for example,
P0302β misfires in the 2nd cylinder). - Stop the engine and swap coils problematic and known to be good cylinders (for example, 2nd and 4th).
- Clear the errors with the scanner and start the engine.
- Check to see if another cylinder is leaking.
If the error code has changed (for example, instead of P0302 appeared P0304), this means the coil is faulty. If the error remains the same, the problem is in the spark plug, wire or mechanics (low compression, air leaks).
β οΈ Attention: On some cars (for example, Mazda Skyactiv) coils are programmed for specific cylinders. After rearrangement it may catch fire Check Engine - this is normal, the error can be reset.
Common mistakes when checking and how to avoid them
Even experienced car owners make mistakes when diagnosing coils. Here are the most common:
- π Checking for spark on modern cars - this is fraught with breakdown of the transistor in the ECU. Use only a multimeter or oscilloscope.
- π‘οΈ Ignoring coil temperature - the resistance of the windings changes when heated. Measure at +20Β°C.
- π§ Incorrect connection of probes - for example, measuring the resistance of the secondary winding through the primary. Always check the diagram!
- π± Trust in cheap scanners β ELM327 for 300 rubles may erroneously show gaps due to interference.
Another common mistake is replacing only one coil in the set. If a resource comes to an end, the rest are also on the verge of failure. It is optimal to change it as a set, especially on turbo engines.
On car with start-stop system (for example, Audi A4 B9) coils wear out faster due to frequent starts. Here it is recommended to check them every 40β50 thousand km.
1) Condition of the spark plug (gap, carbon deposits).
2) Compression in the cylinder.
3) Integrity of the high-voltage wire (if any).
4) ECU settings (may require adaptation).-->
FAQ: Frequently asked questions about checking ignition coils
Is it possible to drive with a faulty coil?
In the short term, yes, but it is fraught with consequences. Unburned fuel from an idle cylinder will enter the catalyst and can melt it. On turbo engines (for example, VW 1.4 TSI) Driving with skips leads to overheating of the piston and the risk of burnout.
How to check the coil without removing it from the car?
You can take multimeter readings without dismantling only from the primary winding (positive and negative contacts of the connector). To check the secondary winding, the coil will have to be removed. An alternative is diagnostics with an oscilloscope via an adapter.
The coil shows normal resistance, but the motor troits. What's the matter?
The reasons may be:
- Insulation breakdown under load (at high voltage).
- Malfunctions transistor in the ECU, which controls the coil.
- Poor contact in the connector (oxidation, broken pins).
Check the coil with an oscilloscope or replace it with a known good one.
How much does a new reel cost?
Price depends on brand and model:
- Budget (for example, Fenox>, Patron) β 800β1,500 rub.
- Middle segment (Bosch, Beru) β 2,000β4,000 rub.
- Original (for example, for BMW N20) - up to 10,000 rub.
On Chinese cars (for example, Chery Tiggo) coils are cheaper - from 600 rubles, but their service life is lower.
Can the coil be repaired?
Theoretically yes, but inappropriate. Repair comes down to rewinding the windings, which is more expensive than a new part. The exception is rare reels for retro car (for example, Moskvich 412), where restoration is justified.