Restoration of plastic elements of the cabin or external body parts often becomes a headache for motorists who decide to repair themselves. Plastic is a capricious material, it does not hold paint well due to its smooth surface and tendency to temperature deformations, which leads to rapid peeling of the coating. If you want to achieve factory quality and forget about the problem for years, you will have to forget about a simple "pitching" from a spray and approach the process with engineering precision.
The main enemy in this work is haste and neglect of the preparatory stages. It's the right selection. chemistry And compliance with temperature regimes determines whether the paint will remain on the parts or start peeling after a month. In this article, we will analyze the full cycle of work that will allow you to turn burnt-out gray plastic into a premium element.
Before starting work, it is important to understand the physical nature of the material. Most automotive plastics are polypropylene (PP) or ABS plastics, each of which requires a personalized approach to the plastic. adhesion. An error in determining the type of material can negate all efforts, so a visual inspection and combustion test (if there is a sample) will never be superfluous.
Surface diagnostics and choice of materials
The first step is to determine the exact type of plastic, as the choice of soil depends on it. Solid plastics such as ABS, used in moldings and bumpers, have a more porous structure and better accept paint. Soft, elastic materials, often found in torpedoes and door maps, require special additives, otherwise the coating will crack at the first deformation of the part.
A critical component is soil-adhesiveIt is specially designed for polymers. The usual acrylic soil used for metal simply wonβt catch on the greasy and slippery surface of polypropylene. Without a plastic primer, the probability of paint detachment is more than 90%.
When choosing aerosol paint, pay attention to the labeling "for plastic" or "flexible". Such formulations contain plasticizers that allow the paint layer to stretch and contract together with the base. Cheap universal enamel after drying become "glass" and at the slightest bending details are covered with a network of cracks.
Degreasing and grinding technology
Surface preparation is 80% of the success of the entire operation. Even microscopic traces of silicone, oil or factory lubricant, unobtrusive to the eye, will create a barrier between the material and the soil. The use of conventional alcohol or Kalosha gasoline is often insufficient, as they can smear fat rather than remove it.
For high-quality cleaning, specialized antisilicone Or a professional degreaser. The process looks like this: abundantly moisten the lilaless napkin with a tool and wipe the part, constantly turning the fabric on the clean side. Movements should be progressive, without strong pressure, so as not to drive pollution into the pores of the material.
After cleaning, the mechanical processing step follows. Smooth gloss must be made matte to create a microrelief for ground engagement. Use abrasive materials with gradation P400-P600 for the primary grinding. If the part has deep scratches, they must be pre-spatched with an elastic putty for plastic.
βοΈ Checklist for surface preparation
It is important not to overdo the pressure when grinding soft plastics. Excessive friction can heat the surface, which will lead to melting and creating a "porridge", which then cannot be properly painted. Work carefully, controlling the surface temperature with your hand.
Application of adhesive soil
Plastic soil is a transparent or semi-transparent composition that chemically binds to the surface of the part. It is applied in a very thin, almost dry layer. The main mistake of beginners is an attempt to immediately pour the part with a "wet" layer, which leads to the formation of leaks and long drying.
The aerosol application technique requires constant shaking of the balloon for 2-3 minutes before use. This is necessary to mix a metal ball that breaks the lumps of the composition. Spraying is made from a distance of 20-25 cm, making rapid passes over the entire surface.
β οΈ Warning: The time of interlayer drying of the soil is critical. If the second layer is applied too early, the solvents can boil inside, creating bubbles. If you overlay the layer beyond the recommended time (usually 15-20 minutes), the adhesion between the layers will worsen.
After drying the adhesive soil (usually 15-30 minutes at a temperature of +20 Β° C), the surface becomes matte and rough to the touch. At this point, you can proceed to the application of the main acrylic soil-filler, if you want to level out small defects, or immediately to painting if the surface is ideal.
Selection of paint and painting technique
For plastic, acrylic enamel on a water or solvent basis is most suitable. They have sufficient elasticity and covertness. When choosing a color in a can, keep in mind that plastic often requires more layers to overlap the native color than metal, especially if you paint light over dark.
The painting process is divided into several stages. The first layer is the so-called "fog" layer. It is applied from a longer distance (about 30 cm) and contains little paint. Its goal is to create a primary clutch, not to close the color. Do not be afraid if the base will shine through it.
The next 2-3 layers are applied wet wet with an interval of 10-15 minutes. Hold the balloon strictly perpendicular to the surface and move your hand evenly. Punching or stopping the hand will lead to the formation of local thickenings and flows that will spoil the appearance.
The secret of a flat layer
To avoid orange peels, keep the balloon the same distance at all times. Only the speed of the hand movement changes: at the edges of the part lead faster, in the middle - a little slower, but without stopping.
If you use paint with the effect of "metallic", be sure to apply a layer of transparent varnish on top. Metal particles in the paint without varnish will stick upwards, making the surface rough and vulnerable to ultraphiluolets. The lacquer also gives a depth of color and glossy shine.
Lacquering and finishing
Lacquer is the protective shell of your work. For plastic elements, especially susceptible to vibration (bumper, spoilers), 2K varnish (two-component) or a special elastic varnish in the aerosol is required. Ordinary nitrolac in six months will turn into dust or crack.
Apply the varnish in 2 layers. The first layer is a binder, thin. The second is glossy, more saturated. The second layer forms the final surface. Watch for light reflection: If you see a blurry reflection, it means that the layer is too thin or "dry".
After complete polymerization (at least 24 hours, preferably 7 days), you can start polishing. This will remove the small peel (orange peel) and give the surface a mirror shine. Use a polished paste of medium abrasiveness and a soft polished circle.
| Work phase | Material/Tool | Drying time (+20Β°C) | Critical errors |
|---|---|---|---|
| Degreasing | Anti-Silicon, rags. | 5-10 minutes (evaporation) | Use of dirty rags |
| Grunt-adhesive | A transparent primer | 15-20 minutes | Thick "wet" coating |
| Painting. | Acrylic enamel | 10-15 minutes between layers | Disturbance of spraying distance |
| Lacquer | 2K Lacquer or elastic lacquer | 24 hours to polish. | Painting at high humidity |
Common Mistakes and How to Avoid Them
One of the most common problems is the appearance of craters or fish-eye on the surface. This happens if the parts are traces of silicone or wax, which the paint simply repels. This is treated only by complete refracting and repeated, more thorough degreasing.
Bloating of paint (boiling) often occurs due to a violation of drying technology between layers. The solvent does not have time to evaporate and when heated with the next layer or sun begins to expand, tearing the film of paint. Follow the time intervals specified by the manufacturer on the cylinder.
The ideal temperature for painting plastic is from +18 Β° C to +22 Β° C. At a lower temperature, the paint will dry for a long time and can flow, at a higher one - dry too quickly, forming a shaking.
It is also worth mentioning the problem of mattress or whitish plaque. This is a sure sign of high humidity. Water condenses on fresh paint, changing its structure. Never paint plastic outside in wet weather or immediately after rain, even if it seems dry.
β οΈ Note: Do not attempt to accelerate drying with a hair dryer or heat fan. Sharp heating of the fresh layer leads to uneven evaporation of solvents and the formation of bubbles inside the coating.
FAQ: Frequently Asked Questions
Can I paint plastic without removing the parts from the car?
Theoretically possible, but highly discouraged. When painting on the spot, there is a high risk of painting adjacent elements (glass, metal, rubber), which are then very difficult to clean from the paint. It is also difficult to ensure equitable access from all sides. Dismantling is the key to a quality result.
How long should the painted part dry before installation?
Although the paint dries to the touch in an hour, complete polymerization (curing) takes 7 to 14 days. You can install the part after 24 hours, but wash it or put stress (for example, put your elbows on the armrest) should not earlier than in a week.
What if the paint starts to fall off after a month?
This means that the preparation technology was violated, most likely, the stage of applying the adhesive soil was missed or the surface was poorly degreased. Partial paint will not help - you need to completely remove the coating to plastic, clean, prime and paint again.
Will a regular paint from a can of metal work?
For rigid plastics (ABS) in the cabin β perhaps, but the risk of chipping is high. For external elements (bumpers) β categorically not. It does not have elasticity and will burst at the first temperature expansion of the plastic or a light impact.
The key to the durability of plastic painting is not expensive paint, but the correct adhesive soil and thorough degreasing of the surface before starting work.